托架冷沖壓模具設(shè)計(jì)【全套含CAD圖紙、說明書】
托架冷沖壓模具設(shè)計(jì)【全套含CAD圖紙、說明書】,全套含CAD圖紙、說明書,托架,沖壓,模具設(shè)計(jì),全套,CAD,圖紙,說明書
編號：
畢業(yè)設(shè)計(jì)開題報(bào)告
題 目： 托架冷沖壓模具設(shè)計(jì)
院 （系）： 機(jī)電工程學(xué)院
專 業(yè)： 機(jī)械設(shè)計(jì)制造及其自動化
學(xué)生姓名：
學(xué) 號：
指導(dǎo)教師單位：
姓 名：
職 稱：
題目類型：¨理論研究 ¨實(shí)驗(yàn)研究 t工程設(shè)計(jì) ¨工程技術(shù)研究 ¨軟件開發(fā)
年3月1日
1．畢業(yè)設(shè)計(jì)的主要內(nèi)容、重點(diǎn)和難點(diǎn)等
1、 主要內(nèi)容：
（1）課題要求在了解托架結(jié)構(gòu)，生產(chǎn)要求的基礎(chǔ)上，查閱并消化有關(guān)資料，設(shè)計(jì)出經(jīng)濟(jì)實(shí)用的冷沖壓模具。
（2）該工件具有落料、彎曲、沖孔等工序，有良好的沖壓性能，工藝結(jié)構(gòu)簡單。要求對零件中批生產(chǎn)條件下，分析其沖壓工藝性，給出合理的工藝制造流程。
（3）沖裁工藝方案的確定，應(yīng)滿足沖裁變形規(guī)律，在深入分析工件結(jié)構(gòu)和工藝的基礎(chǔ)上，在保證零件的質(zhì)量、經(jīng)濟(jì)性及操作安全等方面的要求下，給出不同的方案并比較擇優(yōu)。
（4）確定沖裁工藝方案， 亦即確定沖壓該產(chǎn)品零件所需工序、 數(shù)量和順序， 擬定幾種可能的沖裁工藝路線，經(jīng)分析比較，確定出最佳方案。
（5）選擇正確的加工材料；設(shè)計(jì)出條料排樣圖；給出沖壓模具的總體設(shè)計(jì)方案，并設(shè)計(jì)出整套模具。
（6）繪制模具總裝圖，模具各主要零件圖。
（7）編制模具主要零件加工工藝卡片。
2、重點(diǎn)和難點(diǎn)
本次畢設(shè)的重點(diǎn)是對整套托架沖壓模具結(jié)構(gòu)的設(shè)計(jì)，沖裁工藝方案的確定，給出合理的工藝制造流程，繪制模具總裝配圖及各主要零件圖，給出沖壓模具的總體設(shè)計(jì)方案。難點(diǎn)是整套模具結(jié)構(gòu)的設(shè)計(jì)，各個(gè)模具部件的選擇，還有整個(gè)模具總裝配圖的繪制。
2．準(zhǔn)備情況（查閱過的文獻(xiàn)資料及調(diào)研情況、現(xiàn)有設(shè)備、實(shí)驗(yàn)條件等）
1．調(diào)研情況
模具是工業(yè)生產(chǎn)的重要工藝裝備，模具工業(yè)是國民經(jīng)濟(jì)部門發(fā)展的重要基礎(chǔ)之一。我國雖然在很早以前就制造模具和使用模具，但一直未形成產(chǎn)業(yè)。由于長期以來模具制造一直作為保證企業(yè)產(chǎn)品生產(chǎn)的手段被視為生產(chǎn)后方。因此一直發(fā)展緩慢。1984年成立了中國模具工業(yè)協(xié)會，1987年模具首次被列入機(jī)電產(chǎn)品目錄，當(dāng)時(shí)全國共有生產(chǎn)模具的廠點(diǎn)約6?000家。總產(chǎn)值約30億元。隨著中國改革開放的日益深入，市場經(jīng)濟(jì)進(jìn)程的加快，模具及其標(biāo)準(zhǔn)件、配套件作為產(chǎn)品，制造生產(chǎn)的企業(yè)大量出現(xiàn)，模具產(chǎn)業(yè)得到快速發(fā)展。在市場競爭中，企業(yè)的模具生產(chǎn)技術(shù)提高很快，規(guī)模不斷發(fā)展，提高很快。20世紀(jì)90年代以來，中國在汽車行業(yè)的模具設(shè)計(jì)制造中開始采用CAD／CAM技術(shù)。國家科委863計(jì)劃將東風(fēng)汽車公司作為CIMS應(yīng)用示范點(diǎn)，由華中理工大學(xué)作為技術(shù)依托單位，開發(fā)了汽車車身與覆蓋件模具CAD／CAM軟件系統(tǒng)，在模具和設(shè)計(jì)制造中得到了實(shí)際應(yīng)用，取得顯著效益?，F(xiàn)在，吉林大學(xué)和湖南大學(xué)也成功地開發(fā)出了汽車覆蓋件模具的CAD／CAE系統(tǒng)，并達(dá)到了較高水平，在生產(chǎn)中得到應(yīng)用，收到了良好的效果。
從上述資料中我們不難得出計(jì)算機(jī)技術(shù)在我國模具設(shè)計(jì)生產(chǎn)過程中已經(jīng)起到了很大的作用而且已經(jīng)有了一定的發(fā)展。但是，我們?nèi)匀徊荒芎鲆?，即使沖壓模具的CAD/CAE/CAM技術(shù)有一定的發(fā)展，但是我們的技術(shù)開發(fā)手段與發(fā)達(dá)的工業(yè)國家比較起來仍然是比較落后、且技術(shù)的普及率并不高，應(yīng)用仍然不夠廣泛。僅有約10%的模具在設(shè)計(jì)中使用了CAD技術(shù)，距“拋開繪畫板”仍有很漫長的一段路要走；在應(yīng)用CAE進(jìn)行模具方案設(shè)計(jì)和分析計(jì)算方面，也才剛剛起步，在應(yīng)用CAM技術(shù)制造模具方面，由于缺乏先進(jìn)使用的制造設(shè)備和工藝設(shè)備，只有5%左右的模具制造設(shè)備被應(yīng)用于這項(xiàng)工作，顯然，中國的模具設(shè)計(jì)仍然有很長的一段路要走。
2、主要參考文獻(xiàn)
[1] 李德群,唐志玉.中國模具工程大典 第3卷 塑料與相交模具設(shè)計(jì)[M].北京： 電子工業(yè)出版社，2007.3
[2] 張信群，王春香.模具設(shè)計(jì)與制造[M].合肥：合肥工業(yè)大學(xué)出版社，2010.6
[3] 李云程.模具制造工藝學(xué)[M].北京：北京工業(yè)出版社，2002.1
[4] 奚建勝.基于Pro/E的注射模分模技術(shù)[J].模具工業(yè)，2008,34（8）:26-28
[5] 林清安.完全精通Pro/Engineer野火4.0中文版零件設(shè)計(jì)基礎(chǔ)入門[M].北京：電子工業(yè)出版社，2009.6
[6] 劉航. 模具技術(shù)經(jīng)濟(jì)分析[M]. 北京：機(jī)械工業(yè)出版社，2002
[7]模具設(shè)計(jì)與制造技術(shù)教育叢書編委會.模具結(jié)構(gòu)設(shè)計(jì).北京:機(jī)械工業(yè)出版社,2004
[8]劉文, 王國輝, 譚建波．SolidWorks模具設(shè)計(jì)入門、技巧與實(shí)例[M]．北京：化學(xué)工業(yè)出版社，2010
[9]Mitsutaka shimoda,Isao Tsujimura and Mastaka Tanigaki,Foaming Simulation for Extrusion processes,ANTEC2006
[10] Yan, L. An Intelligent Knowledge-based Plastic Injection Mold Design System[J]． Annual Technical Conference - ANTEC, Conference Proceedings, v 3, 2003, p 3514-3518
3． 現(xiàn)有設(shè)備及實(shí)驗(yàn)條件
(1)計(jì)算機(jī)一臺
(2)CAD設(shè)計(jì)軟件（CATIA）
3、實(shí)施方案、進(jìn)度實(shí)施計(jì)劃及預(yù)期提交的畢業(yè)設(shè)計(jì)資料
1．實(shí)施方案：
1.1分析零件的沖壓工藝性
（1）分析產(chǎn)品零件圖；
（2）根據(jù)工件的形狀、尺寸精度、表面質(zhì)量要求進(jìn)行工藝分析；
（3）了解工件的生產(chǎn)批量（決定模具的形式、結(jié)構(gòu)、材料等）；
（4）了解工件原料的規(guī)格與毛坯情況；
（5）分析沖壓車間的設(shè)備資料或情況；
（6）分析車間制造模具的技術(shù)能力和設(shè)備條件以及可采用的模具標(biāo)準(zhǔn)件情況。
1.2確定具體的工藝方案及模具的結(jié)構(gòu)形式
（1）根據(jù)圖紙要求確定需要沖孔、拉深、落料等基本工序；
（2）根據(jù)工藝計(jì)算，確定工序數(shù)目；
（3）根據(jù)工序的變形特點(diǎn)和尺寸要求確定工序排練順序；
（4）根據(jù)生產(chǎn)批量和條件，確定工序組合。
1.3進(jìn)行必要的工藝計(jì)算
（1）設(shè)計(jì)材料的排樣，計(jì)算毛坯尺寸；
（2）計(jì)算沖壓力，必要時(shí)還要計(jì)算沖壓工和功率；
（3）計(jì)算模具壓力中心；
（4）計(jì)算或估算模具各主要零件的厚度；
（5）確定凸、凹模間隙，計(jì)算凸凹模工作部分尺寸；
（6）對拉深工序，需要決定拉深方式（壓邊或不壓邊），計(jì)算拉深次數(shù)及中間工序的半成品尺寸。
1.4選擇壓力機(jī)
1.5模具主要零部件的選擇與確定
（1）工作部分零件，如凸模、凹模等的結(jié)構(gòu)形式的設(shè)計(jì)和固定形式的選擇；
（2）選擇定位裝置的形式；
（3）選擇卸料和推薦裝置；
（4）選擇導(dǎo)向零件，如選用導(dǎo)柱、導(dǎo)套導(dǎo)向還是導(dǎo)板導(dǎo)向等；
（5）選擇安裝、緊固零件，如模柄，上下模座的結(jié)構(gòu)形式的選擇等；
1.6繪制模具總圖和零件圖
2．進(jìn)度實(shí)施計(jì)劃：
第一周：了解課題，了解托架結(jié)構(gòu)，收集資料和參考文獻(xiàn)；
第二周第三：整理和消化資料，完成文獻(xiàn)綜述；
第四周：初步確定設(shè)計(jì)方案；
第五到底七周：設(shè)計(jì)初稿階段，完成設(shè)計(jì)圖草圖、部件及零件圖草圖；
第八周：校核各參數(shù)，檢測方案；
第九到底十三周：中期工作階段，完善設(shè)計(jì)圖紙、編寫設(shè)計(jì)說明書；
第十四周：檢查并完善畢業(yè)設(shè)計(jì)說明書；
第十五第十六周：準(zhǔn)備畢設(shè)答辯。
3．預(yù)期提交資料：
（1）二萬字左右的畢業(yè)設(shè)計(jì)說明書（論文）；在畢業(yè)設(shè)計(jì)說明書（論文）中包括詳細(xì)的300-500個(gè)單詞的英文摘要；
（2）不少于四萬字符的指定英文資料翻譯（附英文原文）；
（3）堆垛機(jī)總裝配圖和主要零部件圖，繪圖工作量折合A0圖紙3張以上，其中必須包含兩張A3以上的計(jì)算機(jī)繪圖圖紙。
指導(dǎo)教師意見
指導(dǎo)教師（簽字）：
2016年3月 日
開題小組意見
開題小組組長（簽字）：
2016年3 月 日
院（系、部）意見
主管院長（系、部主任）簽字：
2016年3月 日
- 4 -
一、畢業(yè)設(shè)計(jì)（論文）的內(nèi)容
本次設(shè)計(jì)是對托架冷沖壓模具進(jìn)行設(shè)計(jì)，具體內(nèi)容如下：
1、查閱相關(guān)資料，了解冷沖壓模具設(shè)計(jì)原理；
2、在深入分析工件的結(jié)構(gòu)和工藝的基礎(chǔ)上，給出不同的工藝方案，經(jīng)方案比較后擇優(yōu)；
3、設(shè)計(jì)相應(yīng)的模具及其主要的零部件；
4、繪制模具的裝配圖與零件圖；
5、了解相關(guān)的國家標(biāo)準(zhǔn)的應(yīng)用。
二、畢業(yè)設(shè)計(jì)（論文）的要求與數(shù)據(jù)
要求：
1、在深入分析工件的結(jié)構(gòu)和工藝的基礎(chǔ)上，給出不同的工藝方案，經(jīng)方案比較后擇優(yōu)。
2、設(shè)計(jì)相應(yīng)的模具及其主要的零部件；
3、繪制模具的裝配圖與零件圖。
三、畢業(yè)設(shè)計(jì)（論文）應(yīng)完成的工作
指定整個(gè)畢業(yè)設(shè)計(jì)學(xué)生應(yīng)該完成的所有工作包括：
1、完成二萬字左右的畢業(yè)設(shè)計(jì)說明書（論文）；在畢業(yè)設(shè)計(jì)說明書（論文）中必須包括詳細(xì)的300-500個(gè)單詞的英文摘要；
2、獨(dú)立完成與課題相關(guān)，不少于四萬字符的指定英文資料翻譯（附英文原文）；
3、繪制托架冷沖壓模具總裝配圖和主要零部件圖，繪圖工作量折合A0圖紙3張以上，其中必須包含兩張A3以上的計(jì)算機(jī)繪圖圖紙。
四、應(yīng)收集的資料及主要參考文獻(xiàn)
[1] 李德群,唐志玉.中國模具工程大典 第3卷 塑料與相交模具設(shè)計(jì)[M].北京：電子
工業(yè)出版社，2007.3.
[2] 張信群，王春香.模具設(shè)計(jì)與制造[M].合肥：合肥工業(yè)大學(xué)出版社，2010.6.
[3] 李云程.模具制造工藝學(xué)[M].北京：北京工業(yè)出版社，2002.1.
[4] 奚建勝.基于Pro/E的注射模分模技術(shù)[J].模具工業(yè)，2008,34（8）:26-28.
[5] 林清安.完全精通Pro/Engineer野火4.0中文版零件設(shè)計(jì)基礎(chǔ)入門[M].北京：電
子工業(yè)出版社，2009.6.
[6] 劉航. 模具技術(shù)經(jīng)濟(jì)分析[M]. 北京：機(jī)械工業(yè)出版社，2002.
[7] 模具設(shè)計(jì)與制造技術(shù)教育叢書編委會.模具結(jié)構(gòu)設(shè)計(jì).北京：機(jī)械工業(yè)出版社，
2004.
[8] 劉文, 王國輝, 譚建波．SolidWorks模具設(shè)計(jì)入門、技巧與實(shí)例[M]．北京：化學(xué)
工業(yè)出版社，2010.
[9] Mitsutaka shimoda,Isao Tsujimura and Mastaka Tanigaki,Foaming Simulation
for Extrusion processes,ANTEC2006.
[10] Yan, L. An Intelligent Knowledge-based Plastic Injection Mold Design
System[J]． Annual Technical Conference - ANTEC, Conference Proceedings,
v 3, 2003, p 3514-3518.
五、 試驗(yàn)、測試、試制加工所需主要儀器設(shè)備及條件
計(jì)算機(jī)一臺，CAD設(shè)計(jì)軟件（CAXA）
編號：
畢業(yè)設(shè)計(jì)(論文)外文翻譯
（原文）
院 （系）： 機(jī)電工程學(xué)院
專 業(yè)： 機(jī)械設(shè)計(jì)制造及其自動化
學(xué)生姓名：
學(xué) 號：
指導(dǎo)教師單位：
姓 名：
職 稱：
年 6 月 3 日
畢業(yè)設(shè)計(jì)（英文翻譯）報(bào)告用紙第 15 頁 共 17 頁
Mold design and manufacture
The mold is the manufacturing industry important craft foundation, in our country, the mold manufacture belongs to the special purpose equipment manufacturing industry. China although very already starts to make the mold and the use mold, but long-term has not formed the industry. Straight stabs 0 centuries 80's later periods, the Chinese mold industry only then drives into the development speedway. Recent years, not only the state-owned mold enterprise had the very big development, the three investments enterprise, the villages and towns (individual) the mold enterprise's development also quite rapid .
Although the Chinese mold industrial development rapid, but compares with the demand, obviously falls short of demand, its main gap concentrates precisely to, large-scale, is complex, the long life mold domain. As a result of in aspect and so on mold precision, life, manufacture cycle and productivity, China and the international average horizontal and the developed country still had a bigger disparity, therefore, needed massively to import the mold every year .
The Chinese mold industry except must continue to sharpen the productivity, from now on will have emphatically to the profession internal structure adjustment and the state-of-art enhancement. The structure adjustment aspect, mainly is the enterprise structure to the specialized adjustment, the product structure to center the upscale mold development, to the import and export structure improvement, center the upscale automobile cover mold forming analysis and the structure improvement, the multi-purpose compound mold and the compound processing and the laser technology in the mold design manufacture application, the high-speed cutting, the superfinishing and polished the technology, the information direction develops .
The recent years, the mold profession structure adjustment and the organizational reform step enlarges, mainly displayed in, large-scale, precise, was complex, the long life, center the upscale mold and the mold standard letter development speed is higher than the common mold product; The plastic mold and the compression casting mold proportion increases; Specialized mold factory quantity and its productivity increase; "The three investments" and the private enterprise develops rapidly; The joint stock system transformation step speeds up and so on. Distributes from the area looked, take Zhujiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid-west area, south development quickly to north. At present develops quickest, the mold produces the most centralized province is Guangdong and Zhejiang, places such as Jiangsu, Shanghai, Anhui and Shandong also has a bigger development in recent years .
Although our country mold total quantity had at present achieved the suitable scale, the mold level also has the very big enhancement, after but design manufacture horizontal overall rise and fall industry developed country and so on Yu De, America, date, France, Italy many. The current existence question and the disparity mainly display in following several aspects:
(1) The total quantity falls short of demand
Domestic mold assembling oneself rate only ,about 70%. Low-grade mold , center upscale mold assembling oneself rate only has 50% about .
(2) The enterprise organizational structure, the product structure, the technical structure and the import and export structure does not gather
Iin our country mold production factory to be most is from the labor mold workshop which produces assembles oneself (branch factory), from produces assembles oneself the proportion to reach as high as about 60%, but the overseas mold ultra 70% is the commodity mold. The specialized mold factory mostly is "large and complete", "small and entire" organization form, but overseas mostly is "small but", "is specially small and fine". Domestic large-scale, precise, complex, the long life mold accounts for the total quantity proportion to be insufficient 30%, but overseas in 50% above 2004 years, ratio of the mold import and export is 3.7:1, the import and export balances the after net import volume to amount to 1.32 billion US dollars, is world mold net import quantity biggest country .
(3) The mold product level greatly is lower than the international standard
The production cycle actually is higher than the international water broad product level low mainly to display in the mold precision, cavity aspect and so on surface roughness, life and structure .
(4) Develops the ability badly, economic efficiency unsatisfactory our country mold enterprise technical personnel proportion low
The level is lower, also does not take the product development, frequently is in the passive position in the market. Our country each mold staff average year creation output value approximately ,ten thousand US dollars, overseas mold industry developed country mostly 15 to10,000 US dollars, some reach as high as 25 to10,000 US dollars, relative is our country quite part of molds enterprises also continues to use the workshop type management with it, truly realizes the enterprise which the modernized enterprise manages few
To create the above disparity the reason to be very many, the mold long-term has not obtained the value besides the history in as the product which should have, as well as the most state-owned enterprises mechanism cannot adapt the market economy, but also has the following several reasons: .
(1) Country to mold industry policy support dynamics also insufficiently
Although the country already was clear about has promulgated the mold profession industrial policy, but necessary policy few, carried out dynamics to be weak. At present enjoyed the mold product increment duty enterprise nation 185, the majority enterprise still the tax burden is only overweight. The mold enterprise carries on the technological transformations introduction equipment to have to pay the considerable amount the tax money, affects the technology advancement, moreover privately operated enterprise loan extremely difficult .
(2) Talented person serious insufficient, the scientific research development and the technical attack investment too urine
Mold profession is the technology, the fund, the work crowded industry, along with the time progress and the technical development, grasps the talented person which and skilled utilizes the new technology exceptionally short, the high-quality mold fitter and the enterprise management talent extremely is also anxious. Because the mold enterprise benefit unsatisfactory and takes insufficiently the scientific research development and the technical attack, the scientific research unit and the universities, colleges and institutes eye stares at is creating income, causes the mold profession invests too few in the scientific research development and the technical attack aspect, causes the mold technological development step not to be big, progresses not quick .
(3) The craft equipment level to be low, also necessary is not good, the use factor low
recent years our country engine bed profession progressed quickly, has been able to provide the quite complete precision work equipment, but compared with the overseas equipment, still had a bigger disparity. Although the domestic many enterprises have introduced many overseas advanced equipment, but the overall equipment level low are very more than the overseas many enterprises. As a result of aspect the and so on system and fund reason, introduces the equipment not not necessary, the equipment and the appendix not necessary phenomenon are extremely common, the equipment utilization rate low question cannot obtain the comparatively properly solution for a long time .
(4) Specialization, standardization, commercialized degree low, the cooperation ability
Because receives "large and complete" "small and entire" the influence since long ago, mold specialization level low, the specialized labor division is not careful, the commercialized degree is low. At present domestic every year produces mold, commodity mold minister 40% About, other for from produce uses for oneself. Between the mold enterprise cooperates impeded, completes the comparatively large-scale mold complete task with difficulty. Mold standardization level low, mold standard letter use cave rare is low also to the mold quality, the cost has a more tremendous influence, specially has very tremendous influence .
(5) To the mold manufacture cycle) the mold material and the mold correlation technology falls
The mold material performance, the quality and the variety question often can affect the mold quality, the life and the cost, the domestically produced molding tool steel and overseas imports the steel products to compare has a bigger disparity. Plastic, plate, equipment energy balance, also direct influence mold level enhancement .
At present, our country economy still was at the high speed development phase, on the international economical globalization development tendency is day by day obvious, this has provided the good condition and the opportunity for the our country mold industry high speed development. On the one hand, the domestic mold market will continue high speed to develop, on the other hand, the mold manufacture also gradually will shift as well as the transnational group to our country carries on the mold purchase trend to our country extremely to be also obvious. Therefore, will take a broad view the future, international, the domestic mold market overall development tendency prospect will favor, estimated the Chinese mold will obtain the high speed development under the good market environment, our country not only can become the mold great nation, moreover certainly gradually will make the powerful nation to the mold the ranks to make great strides forward. "15" period, the Chinese mold industry level not only has the very big enhancement in the quantity and the archery target aspect, moreover the profession structure, the product level, the development innovation ability, enterprise's system and the mechanism as well as the technology advancement aspect also can obtain a bigger development .
The mold technology has gathered the machinery, the electron, chemistry, optics, the material, the computer, the precise monitor and the information network and so on many disciplines, is a comprehensive nature multi-disciplinary systems engineering. The mold technology development tendency mainly is the mold product to larger-scale, preciser, more complex and a more economical direction develops, the mold product technical content unceasingly enhances, the mold manufacture cycle unceasingly reduces, the mold production faces the information, is not having the chart, is fine, the automated direction develops, the mold enterprise to the technical integration, the equipment excellent, is producing approves the brand, the management information, the management internationalization direction develops. Our country mold profession still will have to enhance from now on the general character technology had :
(1) To establish in the CAD/CAE platform the advanced mold design technology, enhances modernization which the mold designed, information, intellectualization, standardized level .
(2) Establishes in the CAM/CAPP foundation the advanced mold processing technology and the advanced manufacture technology unifies, raises the automated level and the production efficiency which the mold processes .
(3) The mold production enterprise's information management technology. For example PDM (product data management), ERP (enterprise resource management), MIS (mold manufacture management information system) and information network technology the and so on INTERMET platform application, the promotion and the development .
(4) Are high speed, Gao Jing, the compound mold processing technology research and the application. For example the ultra fine ramming mold manufacture technology, the precise plastic and the compression casting mold manufacture technology and so on .
(5) Enhances the mold production efficiency, reduces the cost and reduces the mold production cycle each kind of fast economical mold manufacture technology .
(6) The advanced manufacture technology application. For example hot technology and so on flow channel technology, gas auxiliary technology, hypothesized technology, nanotechnology, rapid scanning technology, reversion project, parallel project in the mold research, the development, the processing process application .
(7) The raw material the simulation technology which forms in the mold .
(8) The advanced mold processing and the appropriation equipment research and the development .
(9) The mold and the mold standard letter, the important auxiliary standardized technology .
(10) The mold and its the product examination technology.
(11) High quality, the new mold material research and the development and its the correct application .
(12) The mold production enterprise's modern management technology □
Mold profession in "十15" period needs to solve the key essential technology should be the mold information, the digitized technology and precise, ultra fine, high speed, the highly effective manufacture technology aspect breakthrough
Along with the national economy total quantity and the industry product technology unceasing development, all the various trades and occupations to the mold demand quantity more and more big, the specification more and more is also high.
Although mold type many, but its development should be with emphasis both can meet the massive needs, and has the comparatively high-tech content, specially at present domestic still could not be self-sufficient, needs the massive imports the mold and can represent the development direction large-scale, precise, is complex, the long life mold. The mold standard letter type, the quantity, the level, the production a and so on have the significant influence to the entire mold profession development. Therefore, some important mold standard letters also must the prioritize, moreover its development speed should quickly to the mold development speed, like this be able unceasingly to raise our country mold standardization level, thus improves the mold quality, reduces the mold production cycle, reduces the cost. Because our country mold product holds the bigger price superiority in the international market, therefore regarding the exportation prospect good mold product also should take key develops. According to the above required quantity big, the technical content is high, represents the development direction, the export prospect good principle choice prioritize product, moreover chooses the product to have at present to have the certain technology base, belongs has the condition, has the product which the possibility develops .
According to "十15" the mold profession development plan, "十15" the period mold product development mainly has following several kind of the automobile cover mold
(1)Ramming mold to occupy
The mold total quantity dish with emphasis above 40%. Automobile cover mold mainly for automobile necessary, also includes for the agriculture with the vehicle, the project machinery and the farm machinery necessary cover mold, it has the very big representation in the ramming mold, the mold mostly is large and middle scale, structure complex, the specification is high. For the passenger vehicle necessary cover mold, the request is in particular higher, may represent the ramming mold the level. This kind of mold our country had the certain technology base, already for middle-grade passenger vehicle necessary, but the level is not high, the ability is insufficient, at present satisfying rate only has one about the half. Center the upscale passenger vehicle cover mold main dependence import, has become the bottleneck which the automobile develops, enormous influence vehicle type development .
(2)The precise ramming mold
Multi- locations level was entering the mold and fine represents the ramming mold development direction, the precision request life request has been extremely high, mainly for the electronics industry, the automobile, the instrument measuring appliance, the electrical machinery electric appliance and so on formed a complete set. These two kind of molds, domestic had the suitable foundation, and has introduced the overseas technology and the equipment, the individual enterprise produces the product has achieved the world level, but the majority of enterprises still had a bigger disparity, the supply total quantity insufficient, the import were very many
(3) The large-scale precise plastic mold
Plastic mold accounts for the mold total quantity 10%, moreover this proportion also is rising. In the plastic mold necessary large-scale casts the mold for the automobile and the electrical appliances, necessary models for the integrated circuit seals the mold, for the electronic information industry and the machinery and the packing necessary multilayer, the multi- cavities, the multi- material qualities, the multicolor precise note , and saves water the agricultural necessary plastic different molding for the new building materials to squeeze out the mold and the pipeline and the nozzle mold and so on, at present although had the suitable technology base and fast is developing, but the technical level and overseas still had a bigger disparity, the total quantity falls short of demand, Every year import amount reaches several hundred million US dollar.
(4) The main mold standard to imitatee
At present domestically to have an greater output the mold standard letter mainly is the mold frame, the guidance, the throwout lever pushes the tube, the elastic part and so on. These products not only the domestic necessary massive need, the exportation prospect very is also good, should continue vigorously to develop. The nitrogen cylinder and the hot flow channel part main dependence import, should raise the level in the existing foundation, forms the standard and organization scale production.
(5) The other high-tech content molds
Occupiesin the mold total quantity green 8% compression casting mold, large-scale thin wall precise compression casting technology content high, the difficulty is big. The magnesium alloy compression casting mold at present although just started, but the prospects for development were good, have the representation. The meridian rubber tire mold also is the development direction, detachable mold technology difficulty is biggest. With fast takes shape some fast pattern making technologies and the corresponding fast economical mold which the technology unifies has the very good prospects for development. These high-tech content molds in "十15" period also should the prioritize .
Modern fast economy manufacture mold technology
1 introduction
Along with the global economy development, the new technological revolution made the new progress and the breakthrough unceasingly, the technical leap development already becomes the important attribute which the impetus world economics grew. The market economy unceasing development, urges the industry product more and more to the multi- varieties, high grade, the low cost direction to develop, in order to maintain and strengthens the product in market competitive power, product development cycle, production cycle more and more short, thereupon to makes each kind of product the essential craft equipment mold request to be more and more harsh.
On the one ha
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