玩具小車上蓋注塑模具設(shè)計(jì)與工藝分析【一模兩腔優(yōu)秀課程畢業(yè)設(shè)計(jì)含UG三維10張CAD圖紙及仿真帶開題報(bào)告+外文翻譯】-zsmj36
玩具小車上蓋注塑模具設(shè)計(jì)與工藝分析【一模兩腔】
摘 要
本文是針對(duì)玩具小車上蓋的注塑模具設(shè)計(jì)與工藝分析。首先對(duì)玩具小車上蓋進(jìn)行三維設(shè)計(jì)，并且對(duì)其進(jìn)行結(jié)構(gòu)分析。然后根據(jù)玩具車上蓋的結(jié)構(gòu)分析其工藝特點(diǎn)，主要包括材料工藝特性、制件的工藝結(jié)構(gòu)特點(diǎn)，然后根據(jù)工藝選擇注射機(jī)，并對(duì)注射機(jī)的參數(shù)進(jìn)行校核。接著進(jìn)行注塑模工藝設(shè)計(jì)，主要包括分型面設(shè)計(jì)、型腔數(shù)量和布局設(shè)計(jì)、澆注系統(tǒng)設(shè)計(jì)、模架選擇、推出機(jī)構(gòu)設(shè)計(jì)和冷卻系統(tǒng)設(shè)計(jì)，其中分型面設(shè)計(jì)和澆注系統(tǒng)設(shè)計(jì)是重點(diǎn)設(shè)計(jì)內(nèi)容，其設(shè)計(jì)結(jié)果需要進(jìn)行模流分析驗(yàn)證。最后對(duì)所設(shè)計(jì)的零件進(jìn)行裝配并給出最終設(shè)計(jì)結(jié)果。
本文設(shè)計(jì)過程中主要使用UG NX 8.5/ MOLDWIZARD經(jīng)行設(shè)計(jì)，用到的設(shè)計(jì)內(nèi)容包括三維造型、模具設(shè)計(jì)、分型面設(shè)計(jì)、澆注系統(tǒng)設(shè)計(jì)和冷卻系統(tǒng)設(shè)計(jì)，最終結(jié)果由UG裝配完成。
關(guān)鍵字：注塑模具；UG
Abstract
This article is the injection mold design and process analysis for the cover of toy car, first designs three-dimensional toy car shell, and then analyzes its technological features which includes material properties, structural features of parts of the process and select the injection machine. Then article design injection molding process which includes sub-surface design, the number and layout of the cavity designing, gating system design, mold selection, launches mechanism design and cooling system design, checking the process parameters of mold design.
In this article, the design is mainly used UG NX 8.5 / MOLDWIZARD. The content of the design includes three-dimensional modeling, mold design, parting surface design, gating system design and cooling system design, the final result is done by UG assembly.
Keywords:
Injection mold; UG
目 錄
引言 1
1 產(chǎn)品的工藝分析 2
1.1 外型設(shè)計(jì) 2
1.2 產(chǎn)品材料的確定 2
1.2.1 ABS常規(guī)性能 2
1.2.2 ABS的成型工藝 2
1.3 產(chǎn)品的工藝分析 3
1.3.1產(chǎn)品的尺寸和表面質(zhì)量 3
1.3.2壁厚 3
1.3.3脫模斜度設(shè)計(jì) 5
1.3.4加強(qiáng)筋設(shè)計(jì) 5
1.3.5圓角設(shè)計(jì) 6
2 模具結(jié)構(gòu)的設(shè)計(jì) 7
2.1 確定型腔數(shù)目 7
2.2 型腔布局方式 7
3 注射機(jī)型號(hào)的確定 9
3.1 注塑機(jī)的結(jié)構(gòu) 9
3.2 注塑機(jī)的類型 9
3.3 注塑機(jī)的選擇 9
3.3.1所需注射量的計(jì)算、塑件質(zhì)量、體積計(jì)算 9
3.3.2澆注系統(tǒng)凝料體積的初步估算 10
3.3.3注射機(jī)型號(hào)的確定 10
3.4 注塑機(jī)的校核 11
3.4.1注射量的校核 11
3.4.2注射壓力校核 11
3.4.3鎖模力校核 12
3.4.4開模行程和模板安裝尺寸校核 12
4 成型零件設(shè)計(jì) 13
4.1 分型面的設(shè)計(jì) 13
4.2 成型零部件的結(jié)構(gòu)設(shè)計(jì) 14
4.2.1型芯和型腔的結(jié)構(gòu)設(shè)計(jì) 14
4.2.2型芯和型腔尺寸的確定 15
4.2.3 型芯和型腔的固定方式 15
5 澆注系統(tǒng)的設(shè)計(jì) 16
5.1 澆注系統(tǒng)的組成 16
5.2 澆注系統(tǒng)的設(shè)計(jì)原則 16
5.3 主流道的設(shè)計(jì) 17
5.4 分流道的設(shè)計(jì) 17
5.5 澆口的設(shè)計(jì) 18
5.6 澆口位置的選擇 19
5.7 冷料穴和拉料桿設(shè)計(jì) 19
5.8 澆注系統(tǒng)的設(shè)計(jì)結(jié)果 20
6 排氣系統(tǒng)設(shè)計(jì) 21
7 產(chǎn)品填充分析 22
7.1 產(chǎn)品填充分析的意義 22
7.2 產(chǎn)品填充分析的結(jié)果 22
8 標(biāo)準(zhǔn)模架的選取 23
8.1 標(biāo)準(zhǔn)模架的選擇 23
8.2 模架的尺寸計(jì)算 24
9 推出機(jī)構(gòu)設(shè)計(jì) 25
9.1 推出機(jī)構(gòu)的設(shè)計(jì)要求 25
9.2 推出機(jī)構(gòu)布局的設(shè)計(jì) 25
9.3 推桿設(shè)計(jì) 25
10 冷卻系統(tǒng)設(shè)計(jì) 28
10.1 控制模具溫度的重要性 28
10.2 冷卻系統(tǒng)設(shè)計(jì)的原則 28
10.3 冷卻系統(tǒng)的設(shè)計(jì) 28
11 其他零件設(shè)計(jì) 31
11.1 鑲件固定用螺釘?shù)脑O(shè)計(jì) 31
11.2 限位釘和支撐柱的設(shè)計(jì) 32
11.3 復(fù)位彈簧設(shè)計(jì) 32
11.4 側(cè)定位塊設(shè)計(jì) 32
11.5 模具的總裝配 32
12 設(shè)計(jì)總結(jié) 33
謝辭 34
參考文獻(xiàn) 35
【詳情如下】【需要咨詢購(gòu)買全套設(shè)計(jì)請(qǐng)加QQ1459919609】Injection Molding Guide.docx
Injection Molding Guide.pdf
Injection Molding Guide（原文）.pdf
lingjian6.stp
UG8.5
動(dòng)模座板.dwg
動(dòng)模板.dwg
動(dòng)畫仿真
圖紙總匯.dwg
型腔.dwg
型芯.dwg
塑件.dwg
定模座板.dwg
定模板.dwg
打印副本【不要請(qǐng)刪除】
推桿固定板.dwg
推桿墊板.dwg
文件清單.txt
注塑成型指南.docx
玩具小車上蓋注塑模具設(shè)計(jì)與工藝分析任務(wù)書.doc
玩具小車上蓋注塑模具設(shè)計(jì)與工藝分析開題報(bào)告.doc
玩具小車上蓋的注塑模具設(shè)計(jì)與工藝分析.docx
裝配圖.dwg
第 1 頁(yè) 共 25 頁(yè) of LS PE PE ne is A is is at as at as in of at be of on LS PE 90°F (200°C)). To of an to at or LS a a to ? be as as to be to ? be to 第 2 頁(yè) 共 25 頁(yè) ? to ? or be ? be by ? of he is on of in to 00 is on PE to up 00. of a of a s to a is by a a to a a is in In 3 in/ in/ LS . of up 0 in/. in/ in/ D 138 G 128 93in in 00°F. a or to 7, at or by LS he of of of to be ). If on or be be by of a in 3% - 8%) to 第 3 頁(yè) 共 25 頁(yè) . An PE he of on to in 90o to be is in of to in a on LS PE a of ue to PE in in BS - BS - . 0 ) 7700, 7900 LS a It be is an a 第 4 頁(yè) 共 25 頁(yè) by As a is to of a of in a to at or by LS BC be in LS to in be If a is be of LS of on of to be of is a A of of as be or up 0,000 . if if or to be or as as 第 5 頁(yè) 共 25 頁(yè) to to to 420 of as is or if at be or to In is a a be LS To a a is an be A a to a If a to of a is a be or a PV a In DM a to or or to of To in or be a it a DM he o o to 3° - 5°), as . be DM is PE of . In a is . 50 , 4 40 5 be LS In is in of a be as an of 第 6 頁(yè) 共 25 頁(yè) be to be a a . . . 第 7 頁(yè) 共 25 頁(yè) . . 第 8 頁(yè) 共 25 頁(yè) is to to In a at be by by An in to be As a of to of . . 9. 第 9 頁(yè) 共 25 頁(yè) 0 to to is a in 1 2 0. 1. 第 10 頁(yè) 共 25 頁(yè) 2. be at of be to in .5 .0 or of or to on 3 an of a 3. 第 11 頁(yè) 共 25 頁(yè) LS PE of to ? or of is on To of in an on a of or To at a a to a ab or 4) a A be to by of of 4 D) 5% - 30% of at is to A 1.5 be to or on be to or 4. or 5. or 5 a of a be to to of 第 12 頁(yè) 共 25 頁(yè) A is a of a 6). it is in a of of It of or 6. he or is on it is of is LS of In to be of is If is be to as as he is to of It to or A be on of a of in . to is to No 第 13 頁(yè) 共 25 頁(yè) 3? ? PE in on s be to of As a of PE to be on be by or by if is a at a of at of on of it in If in or in In it be to a to be so is as as at of or If be so as to or in of of of to of To of at on be in of or is to of is to in to as or in be by simulat