圓盤喂料機(jī)圓盤給料機(jī)設(shè)計(jì)摘 要圓盤給料機(jī)亦稱圓盤喂料機(jī)，是一種連續(xù)喂料的容積式給料設(shè)備。以電動(dòng)機(jī)為原動(dòng)力,通過可變速式減速器的減速,輸出動(dòng)力,以鏈傳動(dòng)及蝸桿傳動(dòng)機(jī)構(gòu),將動(dòng)力傳輸?shù)焦ぷ鳈C(jī)構(gòu)——給料圓盤，實(shí)現(xiàn)連續(xù)給料。圓盤給料機(jī)是實(shí)現(xiàn)冶煉燒結(jié)系統(tǒng)高效自動(dòng)化的關(guān)鍵設(shè)備，可用來(lái)喂給多種冶煉原料，并實(shí)現(xiàn)連續(xù)定量的輸送。本文根據(jù)設(shè)計(jì)要求制定了設(shè)計(jì)方案，對(duì)圓盤給料機(jī)機(jī)構(gòu)進(jìn)行了結(jié)構(gòu)設(shè)計(jì)，并對(duì)其內(nèi)部主要零部件進(jìn)行了設(shè)計(jì)、選擇和強(qiáng)度計(jì)算，內(nèi)容包括主電動(dòng)機(jī)功率的選擇，齒輪、鍵、聯(lián)軸器、軸承、鏈輪及蝸輪蝸桿的設(shè)計(jì)和校核，同時(shí)還闡述了潤(rùn)滑的方式、方法以及潤(rùn)滑劑的選擇等。本套圓盤給料機(jī)結(jié)構(gòu)合理、成本低廉、且便于安裝和維護(hù)，可廣泛應(yīng)用于鋼鐵、冶金、建材、化工、能源等行業(yè)。關(guān)鍵詞：圓盤給料機(jī)；減速器；給料圓盤圓盤喂料機(jī)The Design of Disc Feeder AbstractDisc Feeder, is a continuous feed of the volume of feeder equipment. Driven by electric motors, variable speed through the speed reducer, the output power to chain drive and worm drive, will power transmission to the working body - the disc is expected to achieve continuous feeding. Disc feeder is key equipment to achieving smelting and sintered high-performance automation systems, can be used to feed a variety of metal materials, and to achieve the delivery of continuous quantitative. According to the design requirements, I make a development of design in this paper, design the institutions for the structural of disc feeder, and its main internal components for the design, selection and strength calculation, including the main electrical power of choice, gear, keys, coupling, bearing, sprocket and worm gear, also expounded the lubrication of the ways of selection and lubricants. This set of disc feeder has lots of advantages as reasonable structure, low cost and easy to install and maintain. It can be widely used in iron and steel, metallurgy, building materials, chemicals, energy, etc.Key words: Disc feeder; Reducer; Disc feeding圓盤喂料機(jī)目 錄摘 要 .IAbstract.II1 緒論 11.1 圓盤給料機(jī)概論 .11.2 選題背景 .21.3 同類設(shè)備的分析比較 21.3.1 振動(dòng)給料機(jī) .21.3.2 螺旋給料機(jī) .31.4 圓盤給料機(jī)設(shè)計(jì)參數(shù) 42 總體方案設(shè)計(jì).52.1 圓盤給料機(jī)工作原理 .52.2 圓盤給料機(jī)工作過程 52.3 減速器結(jié)構(gòu) 63 圓盤給料機(jī)的設(shè)計(jì)73.1 電動(dòng)機(jī)的選擇 73.1.1 計(jì)算電動(dòng)機(jī)所需功率 73.1.2 電動(dòng)機(jī)的選擇 83.2 驅(qū)動(dòng)裝置設(shè)計(jì) 83.2.1 分配傳動(dòng)比 8圓盤喂料機(jī)3.2.2 驅(qū)動(dòng)裝置的運(yùn)動(dòng)及動(dòng)力參數(shù)計(jì)算 93.2.3 選定齒輪類型、精度等級(jí)、材料及齒數(shù) 113.2.4 按齒面接觸疲勞強(qiáng)度設(shè)計(jì) 113.2.5 按齒根彎曲強(qiáng)度設(shè)計(jì) 133.2.6 斜齒輪傳動(dòng)幾何尺寸的計(jì)算 153.3 軸的設(shè)計(jì)計(jì)算 163.4 鍵的選擇和校核 .193.4.1 鍵的基本概況及鍵的選擇 193.4.2 選擇鍵聯(lián)接的類型和尺寸 203.4.3 校核鍵聯(lián)接的強(qiáng)度 203.5 軸承的選擇 213.6 聯(lián)軸器的選擇 213.6.1 聯(lián)軸器概述 213.6.2 彈性套柱銷聯(lián)軸器 213.6.3 彈性套柱銷聯(lián)軸器的強(qiáng)度計(jì)算 223.7 減速器箱體尺寸 .223.8 鏈傳動(dòng)的設(shè)計(jì) 243.8.1 鏈輪的選擇 243.8.2 關(guān)于鏈傳動(dòng)的計(jì)算 243.8.3 鏈輪的基本參數(shù)和主要尺寸 253.9 蝸桿傳動(dòng)的設(shè)計(jì) .263.9.1 蝸桿傳動(dòng)概述 26圓盤喂料機(jī)3.9.2 蝸桿傳動(dòng)設(shè)計(jì) 264 試運(yùn)行 .314.1 試運(yùn)行要求 314.2 電動(dòng)機(jī)試運(yùn)行要求315 設(shè)備維護(hù)、安裝、潤(rùn)滑及密封 325.1 設(shè)備維護(hù) .325.2 機(jī)械設(shè)備的安裝 .325.3 潤(rùn)滑 325.3.1 潤(rùn)滑的方法 325.3.2 潤(rùn)滑的作用 325.3.3 潤(rùn)滑油的選擇 325.3.4 潤(rùn)滑脂的選擇 335.3.5 齒輪的潤(rùn)滑 335.3.6 軸承的潤(rùn)滑 335.4 密封 346 經(jīng)濟(jì)性與可靠性分析 356.1 設(shè)備的經(jīng)濟(jì)性 356.2 設(shè)備的可靠性 35結(jié) 束 語(yǔ) .37致 謝 .38參 考 文 獻(xiàn) .39